Extruder Twin Cylinder for Welding Electrode Making Machine

Name: Extruder Twin Cylinder for Welding Electrode Making Machine
Brand: OMEGA WELDROD SYSTEMS
Price: 3000000 INR
Availability: InStock

Price 3000000 INR/ Unit

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MOQ : 1 Piece

Extruder Twin Cylinder for Welding Electrode Making Machine Specification

Size
Standard industrial size

Production Capacity
100 to 120 kg/hr depending on rod diameter

Material
Mild steel body with hardened alloy cylinder

Weight
Approx. 1200 kg

Drive Type
Electric motor driven with twin cylinder mechanism

Machine Type
Extruder Twin Cylinder

Speed
Variable, up to 60 RPM

Working Temperature
Ambient to 60°C

Dimension (L*W*H)
2500 mm x 1400 mm x 1650 mm

Power Supply
Three phase, 415V AC, 50 Hz

Usage & Applications
Used for extruding electrode flux onto welding rods

Control System
Electromechanical with safety interlocks

Noise Level
Less than 75 dB

Features
Twin cylinders, uniform extrusion, stable operation, robust design

Extruder Twin Cylinder for Welding Electrode Making Machine Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
1 Piece Per Month

Delivery Time
1 Months

Main Domestic Market
All India

About Extruder Twin Cylinder for Welding Electrode Making Machine

We are instrumental in manufacturing, exporting and supplying for our clients a comprehensive assortment of Extruder Twin Cylinder. The offered cylinder is manufactured by our experts as per the predefined industry norms using quality approved raw materials with the help of advanced technology. This cylinder is extensively used to extrude metal sheets and wires. Available in different specifications, the offered Extruder Twin Cylinder can be availed from us at budget friendly rates.

Features:

Impeccable performance
Reliable
Easy to operate
Long service life

Specification

Model	4 T - TC	6 T - TC	8T - TC	12 T- TC
Power	7.5 HP + 5 HP	15 HP + 10 HP	25 HP + 15 HP	25.0 HP + 15 HP
Oil Cylinder Capacity	100 Tons	200 Tons	340 Tons	390 Tons
No of Flux Cylinder	2 Nos	2 Nos	2 Nos	2 Nos
Flux Cylinder lenght	750 mm	800 mm	850 mm	850 mm
Flux Cylinder Bore	Dia 135 mm	Dia 150 mm	Dia 205 mm	Dia 240 mm
Maximum Operating Pressure	250 kg/cm2	250 kg/cm2	250 kg/cm2	250 kg/cm2
Specific Pressure	850 kg/cm2	1100 kg/cm2	1050 kg/cm2	880 kg/cm2

Superior Twin Cylinder Extrusion Technology

Engineered with twin hardened alloy cylinders, this extruder guarantees high uniformity in flux application on welding rods. Its variable speed performance, ranging up to 60 RPM, allows for precise adjustment according to production requirements, ensuring consistent output quality for all electrode sizes within the specified capacity.

Robust Construction and Safe Operation

The extruders body is constructed from high-grade mild steel, and it employs a hardened alloy for the cylinders, providing exceptional durability under continuous operation. The electromechanical control system is equipped with comprehensive safety interlocks, minimizing operational hazards and facilitating reliable, efficient electrode production.

FAQs of Extruder Twin Cylinder for Welding Electrode Making Machine:

Q: How does the twin cylinder mechanism enhance the extrusion process in this machine?

A: The twin cylinder system ensures uniform flux distribution and consistent coating on the welding rods, resulting in stable operation and high-quality electrodes. This design also enables efficient handling of varying rod diameters and maintains productivity levels across changing production demands.

Q: What is the process for extruding electrode flux onto welding rods using this machine?

A: The machine uses its electric motor to drive twin cylinders, which extrude the flux material onto the rods passed through the system. Adjustable variable speed up to 60 RPM accommodates different rod sizes, ensuring each rod is coated evenly and at the appropriate rate for desired output.

Q: When should the machine be operated for optimal performance?

A: For best results, operate the machine within the ambient temperature up to 60C, ensuring regular maintenance and monitoring the control system for alerts. Adhering to the recommended production capacity (100120 kg/hr) depending on rod diameter allows continuous, reliable performance.

Q: Where can this extruder twin cylinder machine be installed?

A: The machine is designed for industrial environments such as electrode manufacturing facilities. Its standard size (2500 mm x 1400 mm x 1650 mm) enables placement in most workshops with sufficient space and access to a three-phase 415V AC, 50 Hz power supply.

Q: What are the key safety features built into this electrode extruder?

A: The extruder is equipped with an electromechanical control system that includes safety interlocks to prevent unauthorized access and ensure operator protection during operation. These features help maintain a secure and compliant working environment.

Q: How does using this machine benefit manufacturers and exporters?

A: Manufacturers and exporters gain from its high production capacity, robust construction, and low noise operation (below 75 dB), resulting in increased productivity, reduced downtime, and consistent electrode quality. The durable design also minimizes the need for frequent maintenance.

Q: What materials are used in the construction of the extruder, and why?

A: The machine body is fabricated from mild steel to offer structural strength, while the extrusion cylinders are made from hardened alloy to withstand the pressures of continuous operation. This combination ensures long-term durability and optimal performance in demanding environments.

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