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Welding Electrodes Production Line

Name: Welding Electrodes Production Line
Brand: OMEGA WELDROD SYSTEMS
Price: 400000 INR
Availability: InStock

Price 400000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Welding Electrodes Production Line Specification

Automation Grade
Semi-Automatic/Automatic

Power Supply
380V/50Hz or as per requirement

Weight
Approx. 8-10 Ton

Production Capacity
24-36 tons/day (depending on configuration and model)

Features
Energy efficient, compact design, high productivity, user-friendly operation, low maintenance

Dimension (L*W*H)
Approx. 25m x 2.5m x 3m

Cooling System
Water cooling and air cooling system

Working Temperature
Ambient to 50C

Usage & Applications
Manufacturing of various types and sizes of welding electrodes

Material
Heavy-duty mild steel with anti-corrosive coating

Noise Level
85 dB

Drive Type
Electric motor-driven

Control System
PLC-based control system

Size
Standard and customizable sizes available

Speed
Variable, up to 120 m/min

Machine Type
Welding Electrodes Production Line

Baking Oven Temperature Range
Up to 350°C

Coating Material
Compatible with rutile, basic, and cellulosic types

Painting System
Optional, with quick-drying feature

Wire Feeder System
Precision feeder with speed control

Dust Collection
Built-in dust extraction unit

Voltage Tolerance
±10%

Safety Systems
Overload protection, emergency stop, interlock system

Electrode Diameter Range
2.5 mm - 5.0 mm

Operator Interface
Touch-screen HMI

Binder Feeding Method
Automatic

Installation Area Required
Minimum 70 sq.m.

Extrusion Pressure
6-12 MPa

Welding Electrodes Production Line Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
2 Units Per Month

Delivery Time
45 Days

Main Export Market(s)
Western Europe, Australia, North America, Eastern Europe, Middle East, Central America, South America, Asia, Africa

Main Domestic Market
All India

About Welding Electrodes Production Line

We are one of the most promising exporters of Welding Electrode Production Line in India. Our machinery render trouble free performance for longer period of time. We provide comprehensive range of products such as welding electrode manufacturing machinery, welding electrode equipments, welding electrode accessories and welding electrodes. Products served by us are made up of quality raw materials, which increase their durability and efficiency.

Features:

Rugged construction
Longer service life
Robust construction
Low Operation cost

Specification

Automatic Grade: Semi-Automatic
Welding Type: Other Welding Equipment

Precision and Versatility for Electrode Manufacturing

This production line is engineered to accommodate a broad range of electrode types and diameters, offering remarkable flexibility for manufacturers. With an adjustable speed up to 120 m/min and a production capacity of up to 36 tons per day, it is suitable for large-scale or custom production. The built-in dust collection and cooling systems enhance operational safety and reliability, while the robust, anti-corrosive steel construction ensures longevity in demanding industrial environments.

Smart Automation and User-Friendly Operation

Equipped with an intuitive touch-screen HMI and PLC-based control system, the line streamlines operations and enables precise process adjustments. Automatic binder feeding, variable speed control, and advanced overload protection make this system energy efficient and safe. Whether operated in semi-automatic or fully automatic mode, the design prioritizes user comfort and ease of maintenance, supporting both new and experienced operators.

FAQ's of Welding Electrodes Production Line:

Q: How does the automatic binder feeding system improve the electrode production process?

A: The automatic binder feeding system ensures consistent and precise addition of binder materials, minimizing human error and maintaining uniform electrode quality. This enhances the efficiency of the production process and helps in achieving higher productivity rates.

Q: What types of electrode coatings are compatible with this production line?

A: The welding electrodes production line is compatible with rutile, basic, and cellulosic coating materials, allowing manufacturers to produce a diverse range of electrode types for various welding applications.

Q: When is it necessary to use the built-in dust extraction unit?

A: The dust extraction unit should be used continuously during electrode coating and processing steps where dust generation is significant. This system maintains a cleaner work environment, protects equipment, and meets occupational safety standards.

Q: Where can this electrode production line be installed and what space is required?

A: The production line is suitable for installation in industrial workshops and manufacturing plants. It requires a minimum area of 70 square meters, allowing sufficient space for safe operation and maintenance activities.

Q: What benefits do the touch-screen HMI and PLC-based control system provide to operators?

A: The touch-screen HMI and PLC-based controls make the system user-friendly, enabling easy monitoring, troubleshooting, and adjustment of process parameters. This reduces operator strain, ensures efficient operation, and contributes to consistent output quality.

Q: How does the cooling system ensure safe and efficient operation?

A: The combination of water and air cooling systems safeguards critical components from overheating, maintains optimal operating temperatures, and prolongs equipment life, ensuring the production line can run at high capacity with minimal downtime.

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