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Welding Rod Making Machine
Welding Rod Making Machine

Welding Rod Making Machine

Price 3000000.0 INR/ Unit

MOQ : 1 Unit

Welding Rod Making Machine Specification

  • Weight
  • Approx. 1500 kg
  • Drive Type
  • Electric Motor Driven
  • Speed
  • Variable, up to 60 m/min
  • Cooling System
  • Water cooled system
  • Noise Level
  • Less than 75 dB
  • Dimension (L*W*H)
  • 4000 mm x 1500 mm x 1800 mm
  • Size
  • Standard/Customizable
  • Working Temperature
  • Up to 90C
  • Material
  • Mild Steel, Stainless Steel contact parts
  • Control System
  • PLC Based Control Panel
  • Machine Type
  • Welding Rod Making Machine
  • Application Area
  • Applicable for mild steel, stainless steel, and low hydrogen electrodes
  • Feeding System
  • Automatic wire feeder
  • Rod Length Range
  • 200 mm to 450 mm
  • Electrode Diameter Range
  • 2.0 mm to 5.0 mm
  • Surface Treatment
  • Powder coated body for corrosion resistance
  • Power Consumption
  • Approx. 5 kW
  • Voltage Fluctuation Tolerance
  • ±10%
  • Safety Features
  • Emergency stop mechanism, overload protection
  • Binding Material Type
  • Accepts various flux compositions
 

Welding Rod Making Machine Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Supply Ability
  • 1 Unit Per Month
  • Delivery Time
  • 1 Months
  • Main Domestic Market
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About Welding Rod Making Machine

We have secured a distinct place in the market by providing a premium quality range of Welding Rod Making Machine. The offered machinery is manufactured using best quality components in compliance with international industry norms. This machinery is also tested on various parameters to ensure its flawless performance. Apart from this, the offered Welding Rod Making Machine is available with us in various technical specifications at economical prices.

Features:

  • Requires negligible maintenance
  • Less energy consumption
  • Hassle-free performance
  • Robust construction

The array of products manufactured by us range from Wire Feeder, Briquetting Press (Slug Press), Conveyor Unit, Wire Straightening & Cutting Machine, Dry Mixer Rotating Double Cone, Winder, Spooler, BB Block, Copper Coating Unit, Wet Wire Drawing Machine, Pre Block and Pay Off Stand. The manufacturing process of the entire range of products begins with the sourcing of excellent quality raw materials available in the market through vendors of a high standard and repute. Further, the process uses the state-of-the-art machinery and technological inputs from a team of dedicated and experienced engineering professionals.

Our manufacturing process is ably assisted by adequate infrastructure and guided by the sharp minds of our engineering professionals. The efficiency, reliability, performance and longevity of our products have enabled our esteemed customers to use them for extensive applications in diverse mechanical, engineering and chemical industries. The entire range of products is put through rigorous quality controls on all critical parameters to ensure they meet the highest international standards.
Our mentor, Mr. I. G. Vallal, has long term goals in his vision and has been guiding the company accordingly. His valuable experience and shrewd business mind have helped the company in establishing itself as a leading manufacturer and supplier in our field.

  • Automatic Grade: Semi-Automatic
  • Welding Type: Other Welding Equipment



Flexible Electrode Manufacturing

The machine accommodates various flux compositions, allowing users to switch easily between mild steel, stainless steel, and low hydrogen electrodes. Its automatic feeding and variable speed system simplify adjustments for different rod sizes, making the process efficient and versatile for diverse production needs.


Advanced Safety and Controls

Safety is paramount, with features such as emergency stop and overload protection integrated into the design. The PLC-based control panel enhances operational accuracy, ensuring voltage fluctuation tolerance of 10% and maintaining noise levels below 75 dB, which contributes to a secure and comfortable working environment.


Corrosion-Resistant Construction

Manufactured with a durable powder-coated body and stainless steel contact parts, the machine is resistant to wear and corrosion, which prolongs its lifespan. The water-cooled system provides consistent temperature control, supporting extended operations even at working temperatures up to 90C.

FAQs of Welding Rod Making Machine:


Q: How does the Welding Rod Making Machine handle different electrode diameters and lengths?

A: The machine is equipped with an automatic wire feeder and variable speed control, allowing it to produce welding rods with diameters ranging from 2.0 mm to 5.0 mm and lengths from 200 mm to 450 mm. Adjustments can be easily set via its PLC-based control panel.

Q: What binding materials are compatible with this welding rod making machine?

A: This machine is designed to accept various flux compositions, enabling manufacturers to use different binding materials suitable for mild steel, stainless steel, and low hydrogen electrodes.

Q: When is routine maintenance recommended for optimal operation?

A: It is advisable to schedule routine maintenance checks after every production cycle or monthly, focusing on drive systems, wire feeder alignment, water cooling, and safety mechanism functionality to ensure longevity and consistent output quality.

Q: Where can this welding rod making machine be used effectively?

A: The machine is suitable for electrode manufacturing facilities, export-oriented units, and supplier workshops in India, especially those producing mild steel, stainless steel, or low hydrogen welding rods.

Q: What is the process for changing rod size and flux composition?

A: Operators can adjust rod diameter, length, and flux type directly on the PLC control panel. The automatic feeder and modular components make changeovers fast and straightforward, reducing downtime between production batches.

Q: How do the safety features enhance usage benefits?

A: The emergency stop mechanism and overload protection safeguard both operators and equipment. These features minimize accident risks and reduce potential downtime due to operational errors or power fluctuations.

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