Wire Straightening Cutting Machine for Welding Electrode Making Machine

Name: Wire Straightening Cutting Machine for Welding Electrode Making Machine
Brand: OMEGA WELDROD SYSTEMS
Price: 3000000 INR
Availability: InStock

Price 3000000 INR/ Unit

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Wire Straightening Cutting Machine for Welding Electrode Making Machine Specification

Cooling System
Air Cooling

Power Supply
3 Phase, 415V, 50Hz

Usage & Applications
Wire Straightening & Cutting for Welding Electrode Production

Dimension (L*W*H)
2200 x 950 x 1200 mm

Material
Mild Steel with Powder Coating

Speed
Adjustable

Control System
PLC Based Control Panel

Size
Standard

Drive Type
Geared Motor Drive

Automation Grade
Automatic

Noise Level
< 75 dB

Weight
Approx. 450 Kg

Machine Type
Wire Straightening and Cutting Machine

Wire Straightening Cutting Machine for Welding Electrode Making Machine Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
1 Piece Per Month

Delivery Time
1 Months

Main Domestic Market
All India

About Wire Straightening Cutting Machine for Welding Electrode Making Machine

Being the most prominent organization in the industry, we are offering the premium assortment of Wire Straightening Cutting Machine. This machine is extensively used in various industries for cutting and straightening wires. The provided machine is manufactured using the optimum grade components and progressive techniques under the proper supervision of our dexterous professionals in adherence with the predefined quality standards. Apart from this, our clients can avail the offered Wire Straightening Cutting Machine in different specifications at highly affordable rates.

Features:

Consumes less power
Longer functional life
Excellent operational efficiency
Sturdy design

Specifications:

Model	OMEGA 100	OMEGA 200
Power	5 HP	7.5 + 1HP
Speed	30 - 35 M/min	65 - 70 M/min
Wire Size	2.5 to 6.0 mm	2.5 to 6.0 mm
No of Spinner dies	5 Nos	5 Nos

High Cutting Precision and Versatility

Achieve consistent results with cutting precision of 1 mm and flexibility to adjust cut lengths from 300 mm to 5000 mm. The sturdy construction and high-quality blade material ensure not only exact cuts each time but also long-lasting operational performance, making the machine suitable for demanding production environments.

Automated and User-Friendly Operation

Equipped with a PLC-based control panel and requiring only a single operator, this machine is fully automatic, simplifying the process and reducing labor costs. The pneumatic clamping system guarantees secure handling of the input wire, enhancing both safety and workflow efficiency during welding electrode manufacturing.

Reliable Build and Efficient Performance

Manufactured from powder-coated mild steel and fitted with a geared motor drive, this machine is both durable and noise efficient, operating below 75 dB. Air cooling ensures that heat is managed effectively during continual use, while the adjustable speed feature allows optimal adaptation to various production needs.

FAQs of Wire Straightening Cutting Machine for Welding Electrode Making Machine:

Q: How does the pneumatic clamping feed mechanism improve the wire straightening and cutting process?

A: The pneumatic clamping system provides reliable and consistent wire feeding, minimizing slippage and ensuring each cut is precise. This mechanism also speeds up the operation while reducing operator fatigue, leading to greater overall efficiency in welding electrode production.

Q: What types of wires can the machine process and how is the wire fed into the system?

A: The machine accepts mild steel wire supplied in coil or formed shape. Wires are fed automatically into the machine, straightened by rollers, and then clamped pneumatically for accurate cutting to the desired length.

Q: When should the cutting blade be replaced and what material is it made from?

A: The cutting blade, fabricated from hardened alloy steel, should be inspected periodically and replaced when it shows significant dulling or wear. Regular maintenance ensures continuous high-precision cutting and prolongs the machines operational lifespan.

Q: Where can this machine be installed and what are its power requirements?

A: Designed for industrial environments, this machine should be installed on a stable floor with adequate ventilation. It requires a 3-phase, 415V, 50Hz power supply, and consumes approximately 3 kW of power during operation.

Q: What is the typical process flow for operating the machine?

A: To operate, load the wire coil onto the feeder, set the desired cut length via the PLC control panel, and start the machine. The wire is straightened, pneumatically clamped, cut to size, and the finished pieces are collected for further electrode production steps.

Q: How does automation benefit the user in terms of productivity and manpower?

A: With PLC controls and an automatic feed mechanism, one operator can manage the entire process. Automation increases throughput, reduces errors, and lowers the risk of repetitive strain injuries, optimizing overall productivity in manufacturing settings.

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